Fast, efficient and sustainable product development

VisionPLM is a flexible, browser-based product lifecycle management solution (PLM) for garment and apparel manufacturers that streamlines and integrates the key pre-production processes required for a product to be fully approved and production ready. Supporting both ODM and OEM manufacturers, and configured to reflect industry best practice, VisionPLM provides ‘one version of the truth’: from design, material and product development (including tech packs), to sampling, approvals, costing and PO tracking. VisionPLM is proven to:

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Optimise

Eliminate manual processes and duplication; streamline and improve based on industry best practice; improve efficiency and margin.

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Connect

Integrate key business processes across departments and with supply chain partners, providing instant access to shared priorities.

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Accelerate

Improve visibility, coordination and control to increase speed and agility of of design, development and collaboration.

VisionPLM improves efficiency and speed to market. 

VisionPLM streamlines your apparel manufacturing process and improves business processes from design inception through product development to delivery, achieving the next level of visibility, coordination, and control.

Typical business benefits

2 − 5 %

Increase in speed

1 − 5 %

Reduction in cost

10 − 30 %

Efficiency improvements

“We have been impressed with the highly visual and intuitive nature of Coats Digital’s solutions which is key to rapid user adoption… adding real value to our customers by improving the efficiency and speed of processes including sampling, costing, and the critical path management that pulls the whole process together!”

CIO, Denimville

Key processes managed by VisionPLM:

  • Outline of a T-shirt and a dress Range/line planning

    Flexible and highly visual range hierarchy supports fast, intuitive roll up and drill down of key range planning and budgetary information. This includes the number of targeted styles and options at different levels of the range e.g. buyer, season, department, product type, with associated target price point and margins.

    Key benefits

      • Targeted and efficient design/development.
      • Highly visual representation of progress versus plan with roll up/down.
      • Dynamic, flexible and visual representation of collections.
      • Improved style adoption rate.

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  • Blue Ai logo icon Design integration

    Bi-directional integration with Adobe illustrator (Ai) allows designers to remain focused on creative tasks in their familiar design tools, whilst seamlessly capturing and updating critical style information directly into VisionPLM right from inception. Key information includes, images, size charts, Bill of Materials (BOM), Critical Path and Sample requests.

    Key benefits

    • Improve creative focus and reduce designer’s admin.
    • Accelerate product development and sourcing by providing visibility of key information at the earliest stage of process.
    • Leverage existing material and product information using libraries and search functionality.

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  • Icon of a fabric roll Material management

    Dedicated and flexible module for managing the entire material development process, including lab dips, approvals, costing, specs, sourcing and critical path. Material Requirement Planning (MRP) allows consolidation of material demand while material supplier profiles provide a high level comparison of potential raw material and trim suppliers considering, Minimum Order Quantities (MOQs), lead time, costs, etc. for better purchasing decisions.

    Key benefits

    • Drive material development, approvals and sourcing to meet overall plan.
    • Consolidate material requirements and priorities across multiple departments improving purchasing decisions.
    • Provide material suppliers with early visibility of requirements and priorities improving on time deliveries.
    • Early warning of potential issues across multiple styles and fast ‘swap out’ of materials.

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  • Blue icon of tshirt on clip board with pencil Product management

    Flexible and intuitive hierarchy provides fast access to style records, which can be viewed in grid or image format to suit the user, with associated mood boards, range plans, costings and latest critical path status. With template libraries, flexible tech pack elements, multi-level Bill of Materials (BOM) and full version control, VisionPLM provides everything you need to create and manage even the most detailed tech packs.

    Key benefits

    • Accelerate product development through coordinated and shared priority tasks and milestones (critical path).
    • Improved product specification reducing sample iterations, cost and time.
    • Quick assessment of costing options with ‘what if’ and cross costing.

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    Screenshot of product development module in Coats Digital's VisionPLM solution

  • Icon for profitability and wage Costing

    Flexible, easy to use Cut Make Trim (CMT), Fully Factored (FF) and Open Costings, integrated to material and production operation libraries to manage both Bill of Materials (BOM) and  Bill of Labour (BOL). Full sample, Request for Quotation (RFQ) and Purchase Order (PO) management with status updates across multiple POs, including several options for seamless remote update and collaboration.

    Key benefits 

    • Fast, accurate costing with full version control.
    • Quickly compare options across material and other options, using ‘What if’ costing.
    • Improve collaboration with multiple options for remote updating of critical path, costings, RFQs and orders.
    • Repository of historic costing information, allowing for granular cross costing and year on year comparisons.

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    Screenshot of sourcing module in Coats Digital's VisionPLM solution

  • Blue Icon of calendar with ticks in boxes Critical path management

    Integrated, highly visual critical path management across the end to end product lifecycle including material, style, colour and sample – even extends across Purchase Orders (POs) and Material Purchase Orders (MPOs). Seamless roll up and drill down of target versus actual critical path ensuring priorities are aligned.

    Key features and benefits

    • Reduces manual tasks and admin with smart workflow to automatically update related tasks.
    • Prioritised tasks provide to do lists for individuals and teams, and ensure priorities are aligned across the business.
    • Colour-coded alerts support management by exception and priority.
    • Failure analysis supports identification of priorities for improvement/action.

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    Screenshot of critical path management in Coats Digital's VisionPLM solution

What our customers say

Delivering real results

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Grupo Textil Providencia implements Coats Digital’s VisionPLM

Mexican based, vertically integrated textile business, Grupo Textil Providencia implements Coats Digital solutions to increase the speed and efficiency of their end-to-end processes and to support continued growth.

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Radley partners with Coats Digital to improve visibility and coordination

Radley is implementing VisionPLM to improve efficiency & speed of key product development & sourcing processes, to support further growth.

Four diverse Sodexo employees smile against a solid white background, wearing branded red and black uniforms representing roles from a corporate manager in a blazer and scarf to a cafeteria worker in an apron and baseball cap, and a male chef in a white toque.

Sodexo supports accelerated growth with VisionPLM

The Global Supply Management (GSM) team Sodexo have selected Coats Digital’s VisionPLM to boost productivity and drive connectivity across the supply chain, supporting the business on a global level.

Why choose VisionPLM?

Specialist

Borne out of a deep understanding of apparel manufacturing and what an OEM or ODM manufacturer needs to quickly and efficiently develop and produce new styles.

Rapid

Fast Start programme reduces upfront cost and brings forward business benefits, with a scalable, subscription based solution to digitize and accelerate product development.

Connected

At the heart of the Coats Digital connected ecosystem of best in class manufacturing solutions, supporting collaboration across departments and with brand and retail customers.

Global

Coats Digital empowers the global fashion supply chain with technology and industry expertise, delivered by local teams looking after local customers to build long term partnerships.

Frequently Asked Questions

  • Who is VisionPLM designed for?

    VisionPLM is designed for apparel and garment manufacturers, supporting both ODM (Original Design Manufacturer) and OEM (Original Equipment Manufacturer) business models. It is configured to reflect industry best practices, providing manufacturers a single, shared way to manage design, development, and sourcing across teams.

  • What processes does VisionPLM manage?

    VisionPLM manages six core processes: range/line planning, design integration, material management, product management (including tech packs), costing, and critical path management. Together, these give manufacturers what Coats Digital describes as “one version of the truth,” from initial concept through to an approved, production-ready style.

  • What business benefits does VisionPLM deliver?

    VisionPLM typically delivers a 2-5% increase in speed-to-market, 1-5% reduction in costs, and 10-30% improvement in overall efficiency. These benefits come from eliminating manual processes and duplication, connecting departments and supply chain partners, and improving visibility and control over the product development critical path.

  • What costing methods does VisionPLM support?

    VisionPLM supports Cut Make Trim (CMT), Fully Factored (FF) and Open Costing, all integrated with material and production operation libraries to manage both the Bill of Materials (BOM) and Bill of Labour (BOL). It also includes full sample, Request for Quotation (RFQ) and Purchase Order (PO) management, with “what if” and cross-costing tools plus a historic costing repository for year-on-year comparisons.

  • Can VisionPLM automate product development workflows and approvals?

    Yes. VisionPLM automates product development through a smart critical path workflow that updates related tasks automatically as work progresses, reducing manual admin across the pre-production process. Approvals are managed throughout material development, sampling and costing, with colour-coded alerts that support management by exception and prioritised to-do lists for individuals and teams. The Vendor Portal adds a further layer of control, letting teams accept, reject or refine supplier-submitted changes before they are imported into the core system, so automation never comes at the cost of approval control or data integrity.

  • How does VisionPLM improve collaboration between brands, suppliers, and manufacturing teams?

    VisionPLM connects brands, suppliers and manufacturing teams in a single browser-based system that gives every party instant access to shared priorities. Its Vendor Portal powers real-time collaboration on tech packs, costings, samples and orders through instant messaging, read receipts and browser notifications, within a fully secure environment where users share only the data they choose. Material supplier profiles and early visibility of requirements help suppliers plan and improve on-time deliveries, while approval controls ensure incoming changes are reviewed before they update the core record.

  • How does VisionPLM ensure product data accuracy across development?

    VisionPLM ensures accuracy by giving teams one version of the truth: a single connected record for design, materials, tech packs, costing and critical path status, protected by full version control. Bi-directional integration with Adobe Illustrator captures design information once and keeps it updated automatically, removing the duplication and re-keying that cause errors in spreadsheet-based workflows. The Vendor Portal further reduces error-prone manual data entry by letting suppliers submit changes for review, so only approved, validated data enters the core system.

  • How does VisionPLM support global sourcing operations?

    VisionPLM supports global sourcing through combined sourcing and vendor capabilities. It handles Cut Make Trim (CMT), Fully Factored and Open costing, Request for Quotation (RFQ) and purchase order management across multiple POs, alongside material supplier profiles that compare raw material and trim suppliers by minimum order quantity, lead time and cost. The Vendor Module adds capacity management and order allocation across suppliers, and the Vendor Portal enables secure remote collaboration, all delivered globally by Coats Digital’s local teams.

  • Can VisionPLM automatically create digital tech packs?

    VisionPLM significantly speeds up digital tech pack creation and removes much of the manual effort. Template libraries, flexible tech pack elements and multi-level BOMs provide everything needed to build even highly detailed tech packs, and bi-directional Adobe Illustrator integration captures images, size charts, BOM data and sample requests directly from the designer’s workspace. This means core tech pack content populates automatically from design, rather than being re-entered by hand, giving the wider team visibility from the earliest stage of development.

  • Can VisionPLM manage product libraries and reusable components?

    Yes. VisionPLM includes template libraries and material and product libraries that let teams reuse tech pack templates, materials, trims and existing product information rather than rebuilding from scratch. Search functionality makes it quick to find and apply existing components, and material supplier profiles hold reusable supplier data such as minimum order quantities, lead times and costs. Reusing proven libraries speeds up development, improves consistency and reduces the risk of error in new styles.

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Design and Develop with VisionPLM

Improve visibility, coordination and control with VisionPLM to increase speed and agility of design & development through enhanced collaboration.

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